AC Motor / Generator Project

Submitted by esalazar on Sun, 12/02/2007 - 4:48pm.

This project started one night while I was lying in bed trying to visualize how an AC motor worked. I knew that it was different from a DC motor as in it did not require brushes and the speed was controlled by frequency instead of voltage. After some research I came up with this project to better my understanding of AC motors.

AC Theory:
AC Current is different from DC in that the polarity is constantly inverting in a given period. For example: Lets say you have a standard battery hooked up to a volt meter. Normally you would connect the positive lead to the positive terminal of the battery as well as the negative lead to the negative terminal. If you wish to generate an AC current you would connect the leads normally for half a second and then invert them (where the positive terminal is connected to the negative lead and the negative terminal is connected to the positive lead) for another half second. If you constantly repeat this process you will have an AC current operating at one hertz (1hz). Where a hertz is 1 / Period. The period is the time the current is positive plus the time it is negative in one cycle, so in our case 0.5s + 0.5s = 1s per period. In America AC voltage to your home is typically 110 Volts at 60hz in a smooth sine wave.

Quick Magnet Theory:
A more in depth theory about magnets can be found here. For our practical purposes all we need to know is that a magnet has two poles, north and south. Poles attract each other when placed from north to south and repel when placed north to north or south to south.

Quick Electromagnet Theory:
An electromagnet is a magnet that is created with a coil. When current passes through the coil a magnetic flux is created. Conversely when a magnetic field passes through the coil a current is created. More information can be found here.

AC Motor/Generator theory
Most of the information I used to design this motor came from this page. I placed six magnets on the rotor with alternating poles and placed 6 coils in the housing with the polarities also alternating. When an AC current is run through the coils the polarity will switch the magnets poles from north to south at the given frequency. Therefor the rotor will turn so that the poles on the magnets will always line up.

Construction:

After I had a good idea of how I was going to build this motor I needed to collect parts. I already had some bolts that I can use for coils along with copper magnet wire. So off to Hobby Lobby. There I found some ultra strong magnets along with construction Styrofoam.

The base for the motor

Dividing the rotor into 6 sections

The completed measurements

Coil winding:
At this stage I had to determine how strong of an electromagnet I needed for the magnets I bought. Since the magnets are rated at “10” in strength, I had to create a electromagnet with enough magnetic flux to successfully repel the magnet.

Along with determining the proper coil windings, I also had to label the polarity of each magnet. I used a +5V DC power supply to test the coil. After experimenting I decided to use 350 turns with 30 gauge wire.

Once the polarity was determined for the magnets, I placed them in the rotor with hot glue.
The base fully assembled

The base with coils.

After the unit was fully assembled it was time to test it out. First I tested to see if spinning the rotor would generate an AC current. I wired all of the coils in series and hooked them up to the oscilloscope. Spinning the rotor by hand produced a rough sine wave at a about 100mv. Now it is time to try powering the motor. To generate a AC current I used a HP 200A audio oscillator at around 50hz. This device cannot supply much current so I ran it at high voltage (70v) through a step down transformer (110V to 12.6-0-12.6). After playing with lining up the coils I was able to successfully power the motor.


A Video of the Motor running can be found here

Submitted by Woody on Mon, 12/01/2008 - 5:22pm.

Nice work!
I love how the stator by itself looks like a stargate :-) Next step - throw away the magnets and build an induction motor :-)

Submitted by Shwigidishwa on Fri, 02/13/2009 - 8:16am.

Wow. I have never seen such a simple design for an AC motor. Not expensive either! I bet that if you gave it a little more strength to the frame, you could get some more speed to generate more voltage. This is totally amazing. It was a great help.

Submitted by Dr Who? on Sun, 02/15/2009 - 11:21pm.

G'day. Nice, I like it. I have to make a AC generator for a physics assessment. What is the distance from the magnet to the induced coils?

Thanks.

(email me at jacob_hogan7@hotmail.com)

Submitted by EnergyChina on Thu, 04/16/2009 - 2:07am.

wow.

I never see this.

you are great!

Submitted by billigflug on Thu, 06/11/2009 - 3:40am.

Great article and interesting website.

Submitted by Anonymous Coward on Fri, 11/13/2009 - 1:09pm.

Hello!! It was an amazing AC motor. I was thinking about the possibility of building an AC motor for myself. Your electric device is a great inspiration. Nikola Tesla invented AC motor around 1884 and patented it in 1889. Its patent is 381.968 from United States Patent Office.
Your AC motor is exactly recreation of Tesla`s patent. Congratulations.

I found the US Tesla patents in the following site:

http://rapidshare.com/files/245209059/7785185-Nikola-Tesla-Complete-Pate...

I will try to build the AC motor according your steps.
Bye!!!

Submitted by Sergio from Chile, Latin America on Fri, 11/13/2009 - 1:12pm.

Hello!! It was an amazing AC motor. I was thinking about the possibility of building an AC motor for myself. Your electric device is a great inspiration. Nikola Tesla invented AC motor around 1884 and patented it in 1889. Its patent is 381.968 from United States Patent Office.
Your AC motor is exactly recreation of Tesla`s patent. Congratulations.

I found the US Tesla patents in the following site:

http://rapidshare.com/files/245209059/7785185-Nikola-Tesla-Complete-Pate...

I will try to build the AC motor according your steps.
Bye!!!

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Submitted by Ida Dwyer on Fri, 01/29/2010 - 12:37am.

I learned about AC and DC when I am in college. We had some experiments with it and I definitely enjoy it.

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Submitted by Bob Mu on Sat, 02/06/2010 - 1:22pm.

It seems like everything is frozen! Very good experiment!

-Bob
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Submitted by Bob Muf on Sat, 02/06/2010 - 1:23pm.

Everything looks frozen to me. Very good experiment. I didn't get to do this in college yet.

-Bob
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Submitted by Donna Perry on Tue, 02/16/2010 - 5:18am.

Thanks for the detailed instructions. It will help with my work a lot! The pictures are good as well, these visual aids are necessary to cope with the practical side successfully!

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Submitted by Janson on Thu, 02/18/2010 - 10:58pm.

Hello, I am currently working on a synchronous motor for my science project and I am having some problems. My design is almost exactly the same as your motor. The only difference is that I have four coils instead of six. The coils are wound correctly (North, South, North, South) and it is running on AC current at 60 HZ. The only problem is that when I turn on the power supply, I can not turn the shaft fast enough to synchronize it. Can you pleaseeeeeeee tell me how you started your motor. Did you lower the frequency of the AC current or did you do something else. I really need this for my project. Thank You!!!!!!!!!

Submitted by Janson on Thu, 02/18/2010 - 11:02pm.

Hello, I am currently working on a synchronous motor for my science project and I am having some problems. My design is almost exactly the same as your motor. The only difference is that I have four coils instead of six. The coils are wound correctly (North, South, North, South) and it is running on AC current at 60 HZ. The only problem is that when I turn on the power supply, I can not turn the shaft fast enough to synchronize it. Can you pleaseeeeeeee tell me how you started your motor. Did you lower the frequency of the AC current or did you do something else. I really need this for my project. Thank You!!!!!!!!!

Submitted by Dave on Mon, 02/22/2010 - 11:14am.

Very creative piece of engineering! This generator should be modified to demonstrate permanent progress.

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Submitted by Dave on Mon, 02/22/2010 - 11:15am.

Very creative piece of engineering! This generator should be modified to demonstrate permanent progress.

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